Bin-Mix™  
Optimal Material Selection and Plant Investment Tool
 

Given the problem of more materials than available mixing bins or silos, Bin-Mix optimizes raw material costs by selecting the most cost effective ingredient combinations.

Bin-Mix
identifies all feasible combinations of raw materials given restricted bins, and reports the bin assignment options for each solution in ascending order of cost.


rigorous in-house testing to verify program integrity

Every new program undergoes rigorous testing before issue, followed by careful monitoring by our field staff to ensure accuracy and reliability.  For our customers this ensures industrial strength software reliability.

 

  

Bin-Mix uses

  • Optimize the selection of Raw Materials given a restricted number of bins.

  • Evaluate cost benefits of additional bins.

  • Quickly point out the cost penalties of too few bins.

  • Establish/eliminate the use of marginally cost effective raw materials.

  • Provide a strategic planning tool for plant investment.

  • Anticipate and provide alternative strategies in times of material supply difficulties or rapid change

 
 

Multi-Mix is a pre-requisite, since the Multi-Mix solution is used as a starting point for the Bin-Mix.  As with Multi-Mix, Bin-Mix uses buying, stock and selling prices for raw materials.  In addition, minimum and maximum tonnage limits may be set for each raw material price.

Example:

A Multi-Mix™ solution uses 30, mostly bulky, ingredients. Among these ingredients 7 can be identified as “optional” ingredients, that is they may be, but need not be, used. There are 5 spare bins available for any 5 of these 7 ingredients. The Bin-Mix™ problem is to identify the lowest cost combination of materials, and identify all other feasible alternative combinations, sorting them by cost.

The 7 “optional” ingredients are Corn Gluten, Rice Bran, Palm Kernel, Sunflower, Wheatfeed, Cereal By-product and Rapeseed.

In this case, Bin-Mix reports 19 feasible solutions, but the lowest cost option is that which drops Sunflower and Wheatfeed and uses the other 5. The Bin-Mix “Overall Results” screen lists all possible solutions, ranked according to cost, in comparison to the Multi-Mix solution which uses all 7 materials –

The lowest cost combination is ranked 1.

As shown above, Bin-Mix also gives the usages for each of the selected materials in each solution, again showing the solution's cost and cost difference in comparison to the original Multi-Mix™ solution.

 


 

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